Semi Auto Vacuum Impregnation Equipment Porous Leak Sealing Selant
D800 * 800H
1. Overview of Vacuum Impregnation Technology
The vacuum impregnation equipment is the perfect solution for resolving leakage issues in castings.
It pressurizes sealants to infiltrate the porosities within
castings, then cures them, ensuring that the parts are fully sealed
and capable of containing liquids or gases. This advanced impregnation technology is widely used in industries such as automotive, shipbuilding, and air planes, etc.
The WDL-JS-800 Vacuum Impregnation Equipment is ideal for leak repair of castings, sealing porous powder metal products, enhancing the insulation properties of electrical components, and as a pretreatment for galvanizing and plating processes. It is highly effective for aluminum, magnesium, and copper alloy castings, improving the airtightness and overall durability of components.
2. Key Advantages of WDL-JS-800 Vacuum Impregnation Equipment
No Installation Required: The equipment is ready to use with minimal setup, making it easy
to move and deploy.
PLC Automatic Control: Eliminates the need for operator training, ensuring consistent and
efficient operation.
Automatic Cleaning Mechanism: Lifts for cleaning automatically, reducing labor costs while
ensuring thorough cleanliness.
Inflatable Seal Technology: Ensures long-lasting, frictionless seals, far outlasting
traditional compression seals.
3. Technical Specifications & Environmental Requirements
To ensure optimal performance, the WDL-JS-800 Vacuum Impregnation Equipment requires specific environmental conditions:
| Parameter | Specification |
|---|
| Temperature Range | 0℃ to 40℃ |
| Relative Humidity | 30% to 100% |
| Power Supply | AC 380V ±10% (three-phase) |
| AC 220V ±10% (single-phase) |
| Compressed Air | 0.4-0.6 MPa |
| Industrial Water Pressure | 0.1-0.3 MPa (pure water recommended) |
| Total Power Requirement | ≥45 kW |
| Load-bearing Capacity | 500 kg/m² |
| Dimensions (L x W x H) | 8m * 3m * 3m |
4. Vacuum Impregnation Process
The impregnation process ensures optimal sealing of casting defects
through the following steps:
Vacuum Impregnation
Centrifugal Drying
Overflow Cleaning
Hot Water Curing
This multi-step process ensures that porous castings are thoroughly sealed, reducing the risk of leakage and improving
the overall quality of the components.
5. Benefits of the WDL-JS-800
The WDL-JS-800 Vacuum Impregnation Equipment offers several advantages for manufacturers looking to enhance the
quality and durability of their products:
Enhanced Airtightness: Perfect for sealing porous aluminum, magnesium, and copper alloys.
Fully Automated Process: Reduces human error, lowers labor costs, and boosts production
efficiency.
Energy-Efficient Design: Equipped with a refrigeration system to maintain the temperature of the impregnation sealant and extend
its service life.
Long-Term Reliability: Features high-quality stainless steel construction, including the
impregnation tank and vacuum pump components.
6. Main Components & Features
The equipment includes:
Vacuum Impregnation Tank (SUS304 Stainless Steel)
Centrifugal Drying Tank (SUS304)
Overflow Cleaning Tank (SUS304)
Curing Tank (SUS304)
Vacuum Pump with rotary vane structure (300 m³/h)
PLC Electrical Control System for automated operation
Refrigeration System to regulate impregnation sealant temperature
Material Baskets for easy transportation of workpieces
7. Conclusion
The WDL-JS-800 Vacuum Impregnation Equipment is the ideal solution for industries looking to improve the airtightness and durability of castings and other porous materials. With its automated control, energy-efficient features, and advanced sealing technology, this equipment ensures reliable leak repair and sealing for various industrial applications.
